I found a beautiful Mitutoyo dial indicator on an auction site, however it came without a box so I made one. Machined from a sandwich of hardwood and beech, with soft foam to hold the indicator and magnets to hold it shut.

Hobby electronics, machining and art.
I found a beautiful Mitutoyo dial indicator on an auction site, however it came without a box so I made one. Machined from a sandwich of hardwood and beech, with soft foam to hold the indicator and magnets to hold it shut.
I needed a way to test a power supply I got from eBay, the issue I was facing was that it was a 48V7.5A power supply, so just hooking up a couple of resistors or bulbs wasn’t going to work. I figured this was a good excuse to finally make myself an electronic load out of parts from my scrap drawer.
Quite a straightforward design, 10 parallel mosfets (IRFZ44N), each connected to their own opamp(LM358) with a current shunt resistor (0R33 1W) and a 10 turn potmeter to set the desired load current.
I just got myself an infrared thermometer, so I also measured the temperature increase for different loads with different heatsinks to get an idea of the power I can put into them. (This could also be found in every datasheet, however I salvaged them from my junk drawer.)
Not the best setup, but this is the actual fan that will be in the enclosure with one of the actual heat-sinks, so it should give an idea of what I can expect.
I had a discussion with a fellow student about whether it would be more effective to face the fan inwards or outwards, my thoughts were that drawing the hot air away would be more effective, his idea was that perhaps the nonlinear flow you get from blowing against it might help.
Best way to settle this was to just measure it, so I attached a thermocouple to one of the heat-sinks and ran it over a range of currents, let the temperature settle for about 10 minutes before continuing.
This shows a 0.23°C/W increase for an inward flow direction and a 0.11°C/W increase for an outward flow direction. (24°C ambient temperature, 12V/0.35A PSU fan)
Very simple circuit, in my case 5 of these circuits in parallel.
Some projects just present themselves. I saw a picture of a shopmade pen online, figured I could make a nicer one. Was looking for a project to do during the holiday and had a nice piece of walnut that I sealed in wax years ago. Couple of hours later I had the design ready.
Not everything went according to plan, I didn’t had time to order the right tap for the project, wanted to use an 8mm trapezium tap with a 3mm pitch. After a day of trying to make one without proper tool steel and without a proper forge, I gave up and just made it M8 thread. At that time I also didn’t had stainless steel lying around, so I just used cold rolled round stock.
The trickiest thing was by far the threaded part, I wanted a smooth enable/disable action with a noticeable stop, while still being able to unscrew it all the way to replace the ink (Parker QuinkFlow). I ended up making 4 slots and making the front part a larger diameter, this gives the end stop and spring action.
Finished with a couple of coats of CA + linseed oil.
Next time:
Inspired by an EEVBLOG post, I made a variable / decade resistor box. It consists out of 7 thumbwheel switches with resistors soldered across every position.